Dear customer of Nanyan Shenli,
Thank you for buying “Shenli” Soundless Cracking Agent! In order to convenience for your use and ensure cracking effect, please read this instruction carefully and use with <Experience and Technique for using “ SHENLI ” Soundless Cracking Agent > attaching.
Ⅰ .Application range and Advantage
Soundless Cracking Agent is a new type, environmental and convenient construction material that can crack rock and concrete without exploding. Apply to exploitation of and cut various rocks, as well as make the concrete building removed and break up. Technique of Soundless Cracking is a new technique that developed those years to crack rock and concrete without exploding (or cut). There are its advantages: Use simply (Infuse into drilling holes after mixing with water); Safety (Without the damage of vibration, air shock wave, fly rock, noise, gas and dust; non-danger); Crack or not at your pleasure.
Colloquial expression: Mixing power like cement with water, infuse into drilling hole in the rock or concrete. After a time, there will be crack and cranny in rock or concrete.
Ⅱ . Advantage and specialty of our product: Depending on the advantage of unique local materials in China, technically supported by several senior engineers with professor title, “ SHENLI ” Soundless Cracking Agent Instruction Generation 2nd quick type, introduced new formula and technicology, had won the tender of the Changjiang River Three Gorges Project, and been exported to Canada, Saudi Arabia, Yemen, Malaysia etc. Compared with similar product, it has advantages such as big power and short cracking time. There will be cracks in 0.5-2 hours, the expansive stress gradually increases more than 24 hours, reaching to the maximum crack of 2cm . (If designing hole patterns, temperature or free surface is not right, or operator is not experienced, there won't get such effect.)We are in “order” way production, because cracking agent affected by temperature great. To reduce the temperature affect, we confect product adapt for various area or project, depending on the different temperature and materials to be cracked. Please try out if the confecting temperature is different from project temperature. If difference less, adjust by instruction; difference more, please contact with us.
Ⅲ . Direction
1 Preparation
Cracking agent, drill, clean water(without impurity and oil), <Experience and Technique for using “ SHENLI ” Soundless Cracking Agent >, container, stick, protective glasses and rubber glo ve etc.
Parameter table of designing hole patterns – “Shenli” soundless cracking agent |
Parameter
Material |
Hole diameter
d (mm) |
Hole spacing
a (cm) |
Burden
w |
Hole depth
L |
Dosage
Kg/m3 |
Rock re-cracked |
38-42 |
25-60 |
(0.6-0.9)a |
90%H |
3-5 |
Soft rock mined |
30-50 |
100%H |
8-10 |
Hard rock mined |
15-40 |
110%H |
10-15 |
Concrete |
20-40 |
80%H |
8-12 |
Reinforced concrete |
10-25 |
90%H |
15-20 |
2 Designing hole patterns
Select parameter from the table above, considering the structure, character and grain of rock or the structure and distributing steel bar of concrete.
Note: (1) H is height or width of the material to be cracked, is not suitable to more than 1.5m .
(2) Dosage/m of cracking agent is mostly 1.5kg -2kg when hole spacing is 38mm .
(3) Hole spacing take the minimum when temperature is below 10 ℃ .
3 Drilling
Conventional method
4 Mixing mortar
Pour water and cracking agent into the container, mix with stick uniformly to get liquid mortar. (Mix the mortar like stiff porridge in low temperature or fast cracking or dilute mortar in high temperature. The weight proportion between water and cracking agent is 22%-32 %. Fox example, 5kg cracking agent mix with 1.2 -1.7kg water.)
5 Filling mortar
Clean out water and impurity in the drilling hole, and then fill the mixed mortar into hole close and continuously. Pug with stick thickly till full. Need not to cover.
Ⅳ . Notice
1 Soundless cracking agent affected by the temperature and free surface.
2 Because of various situation of temperature, material cracked, free surface and tool, test more to get the plan and parameter suitable for your project. Pay more attention when first use.
3 Cracking agent is alkalescent, nontoxic, incombustible, and slightly caustic to skin after mixing with water. Operator must wear protective glasses and rubber glove
4 Do not stare at hole opening when fill the mortar until crack initiation , to avoid the harm to your eyes by the occasional blowout shot. In case of put into your eyes, wipe them out immediately with handkerchief or tissue, then wash with large amounts of cold and clean water. Consult doctor quickly if necessary.
5 Act fast enough from adding water to filling mortar into hole, act fast, to ensure filling mortar before mortar become heat. If find the mortar heat rapidly, throw it away.
6 Cover the holes with straw mat or cardboard when the hole diameter is more than 50mm , in summer or raining day.
7 Use with <Experience and Technique for using “ SHENLI ” Soundless Cracking Agent >, contact with us if miss the ideal performance.
8 This product should be moistureproof strictly, and use quickly after unsealed. It will be inefficient even no effective if affected with damp.
Ⅴ . Experience and Technique for using “ SHENLI ” Soundless Cracking Agent
The effect of “ SHENLI ” Soundless Cracking Agent related to the Experience and Technique of operator. It need the operator make sure the hole patterns designing , mortar denseness and filling time flexibly. Find out the optimal parameter in local material and temperature in order to crack or not at your pleasure.
There are some experience and technique summarized by our technician and operator in long-term practice. Consulting that, then basing on actual site, flexibly make out working plan suitable for your project.
( Please read additional Page )
Ⅵ . Problem in use and solution
Problem |
Cause |
Solution |
Dash out: infuse the Cracking Agent into drilling holes later, it dash out of the hole like spring. |
A. Working temperature is higher than manufacturing temperature of product. |
Add more water to dilute mortar when mix. Infuse the mortar in the morning or evening. Mix the mortar with cool or icy water. Reduce the time and intensity of mix. Add promoter when mix with water. |
B. Infuse loosen or there are cracks in the drilling hole. |
Hammer with stick layer upon layer, without spacing. |
C. The object is too rigid. |
Reduce the hole spacing. Reduce the hole depth. Drill more holes in the plane or side. |
D. Improper use of operator. |
Read Instruction and <Experience and Technique for using “ SHENLI ” Soundless Cracking Agent > carefully. |
After infusing the mortar, the cracking time is too long or non-crack. |
A. Working temperature is lower than manufacturing temperature of product. |
Add less water to pasty mortar, then fill in holes with stick thickly. Fill with mortar at noon or high temperature. Mix the mortar with warm water. Increase the time and intensity of mix. Add promoter when mix with water. |
B. Ill-suited free surface |
Shear, dig or pre-split, to get more free surfaces. |
C. Dosage of the Cracking Agent is less than reference table. Kg/m 3 |
Reduce the hole spacing. Increase the hole diameter. |
D. Reinforcing steel bar is too thick or dense. |
Reduce the hole spacing, increase the density. Use bigger drilling bit. Combine with other cracking way. Note: Cracking Agent cannot break steel bar. Cut steel bar first, then separate from concrete. |
E. Improper use of operator. W>a for example |
Read Instruction and <Experience and Technique for using “ SHENLI ” Soundless Cracking Agent > carefully. |
Ⅶ . Specification
Executive standard: JC506-92
Colour: grey or greyish white
Appearance: powder, like cement
Weight: 20kg
Expiry: One year (in strict moistureproof condition)
Package: Generation 2 nd, quick type, double moistureproof plastic bag
Generation 3 rd , powder stick type, carton box
Factory date:
Suitable temperature of this product is ℃
If there is any problem, please telephone the 24hours hot line:
86 377 66995678
On top of the industrial standard, assure
the promises of quality and service.
Nanyang SHENLI Soundless Cracking Agent Factory
Address : Rulou Building , High and new-tech District , Nanyang , Henan , China
Tel : 86-377-63028778 66995678
Fax : 86-377-63028778
Http: // www.baopoji.com
E-mail:zhdabiao@126.com
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